RAYPAK 130A OPERATION MANUAL Pdf Download (2024)

RAYPAK 130A OPERATION MANUAL Pdf Download (1)
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Atmospheric above-ground pool spa heater

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  • Contents
  • Table of Contents
  • Troubleshooting
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Table of Contents

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  • 1 Gas Connections
  • 2 Electrical Connections
  • 3 Replacement Parts
  • 4 Troubleshooting
  • 5 Electrical
  • 6 General - Heater will Not Fire
  • Download this manual

Installation and Operation Manual

Atmospheric Model 130A Above-Ground Pool Spa Heater

READ THIS MANUAL BEFORE INSTALLATION OR OPERATION.

WARNING: If the information in these instructions are not followed exactly, a fire or explosion may

result causing property damage, personal injury or death.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids or other combustible

materials in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's

instructions.

• If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency, or the

gas supplier.

Note: Retain this manual in order to reference the safety warnings and cautions, installation instructions, operation

and maintenance procedures, troubleshooting information, and service and support contact information. Keep this

manual and your installation invoice with the appliance or in another safe place.

Catalog No: 6100.59A

Effective: 02-10-06

Replaces: 12-09-05

P/N 241255 Rev. 1

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Summary of Contents for Raypak 130A

  • Page 1 Installation and Operation Manual Atmospheric Model 130A Above-Ground Pool Spa Heater READ THIS MANUAL BEFORE INSTALLATION OR OPERATION. WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
  • Page 2 Water Chemistry • Automatic chemical dosing devices and salt chlorinators are usually more efficient in heated water, unless controlled, WATER CHEMISTRY they can lead to excessive chlorine level which can damage your heater. NOTE: Corrosive water voids all warranties. • Further advice should be obtained from your pool or spa Chemical imbalance can cause severe damage to your builder, accredited pool shop, or chemical supplier for the...
  • Page 3: Table Of Contents

    Table of Contents / Safety TABLE OF CONTENTS SAFETY This appliance is to be installed and operated by trained personnel in accordance with this Installation and Operation WATER CHEMISTRY ......ii Manual.
  • Page 4: Water Temperature Safety

    5. Persons with a medical history of heart disease, circulato- PECIFICATIONS ry problems, diabetes, or blood pressure problems should Table 2. 130A Specifications. obtain a physician's advice before using spas or hot tubs. 6. Persons taking medications which induce drowsiness,...
  • Page 5: Installation

    ALTERNATE METHOD FOR PROVIDING A NON-COMBUSTIBLE BASE NENTS, AND VOID THE WARRANTY. 12" Minimum 12" Minimum IMENSIONS Sheet Metal Figure 3. 130A Dimensions. 24 Gauge 4" Minimum Hollow concrete cinder block, align holes and leave ends open. 15-7/16 4-3/8 4-1/4...
  • Page 6: Indoor Installation

    Installation WARNING DO NOT INSTALL WITHIN 3 FEET OF A HEAT PUMP OR AN OUTDOOR CONDENSING UNIT. STRONG AIR INTAKE HIGH-WIND FROM THIS TYPE OF EQUIPMENT CAN DISTURB THE COMBUSTION PROCESS AND CAUSE DAMAGE OR PER- SONAL INJURY. EATER WITH UTDOOR TACKLESS Heaters must not be installed under an overhang of less...
  • Page 7: Combustion And Ventilation Air

    Installation vent pipe and too many elbows. If installation requires hori- zontal runs, the vent pipe must have a minimum of 1/4 in. per OMBUSTION AND ENTILATION ft rise and should be supported at not more than five foot NDOOR NITS intervals.
  • Page 8: Gas Connections

    Installation 10’ or Vent Cap Less CAUTION THE HEATER AND ITS MANUAL SHUT-OFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY DURING 2‘ MIN 2‘ MIN ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF 1/2 PSIG (3.5 KPA). THE HEATER AND ITS GAS CONNECTIONS SHALL BE LEAK TESTED BEFORE PLACING THE APPLIANCE IN OPERA- 5‘...
  • Page 9: Water Connections

    ATES Table 6. Water Flow Rates. LECTRONIC GNITION ALVES MODEL MIN. GPM MAX. GPM* 130A *NOTE: When flow rates exceed maximum 100 GPM an external auxiliary bypass valve is required. See External Auxiliary Bypass Valve section for Manometer details. Manual...
  • Page 10: Bypass Valve

    Installation High-temperature CPVC header flanges and header NOTE: Do not use a gate valve as an auxiliary flange nuts are available as an option. If there is any possi- bypass valve. bility of back-siphoning when the pump stops, it is recom- UXILIARY YPASS ALVE...
  • Page 11: Electrical Connections

    XCHANGER RESSURE ABLE a transformer for 120 VAC input power hookup. Table 7. 130A Pressure Drop Table. Heater must be electrically grounded and bonded in accordance with local codes, or, in the absence of local FLOW PRESSURE DROP (FT. OF HEAD) codes, with the latest edition of the National Electrical Code, ANSI/NFPA 70.
  • Page 12: Wiring Diagrams

    Installation IRING IAGRAMS HI Limit HI Limit Thermostat Manual Y/BK V/BK (In/Out) (In/Out) Switch To Firemans Switch (field installed) Optional Gas Valve Water Roll Out Press V/BK TH/PP Switch Switch Valve Pilot Generator Figure 18. Wiring Diagram - Millivolt Models. Figure 19.
  • Page 13 Operation FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing prop- erty damage, personal injury or loss of life. *If you cannot reach your gas supplier, call the This appliance is equipped with an ignition fire department.
  • Page 14 Operation FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing prop- erty damage, personal injury or loss of life. *If you cannot reach your gas supplier, call the This appliance has a pilot that must be lit by fire department.
  • Page 15: Post Start-Up Inspection

    Operation TART NSPECTION EATHER PERATION Feel the inlet and outlet pipes. Outlet pipe should be only slightly warmer than the inlet. It should not be ODERATE LIMATE hot. Heater operation can continue during short-term cold spells. When temperatures are between 0° and 32°F, flow WARNING (continuous pump operation) must be maintained.
  • Page 16: Maintenance

    Maintenance / Service NOTE: If heater is installed outside of the limits shown, a higher pressure rated (11 psi) switch may MAINTENANCE be used. A flow switch, mounted and wired adjacent The following preventative maintenance is to be per- to the heater, may be used in place of the factory- formed one month after start-up and semi-annually thereafter.
  • Page 17: Pilot Safety - Millivolt Models

    Service 3. Remove defective high limit and replace with a new high limit. URNER EMOVAL 4. Replace inspection panel. 1. Shut off main electrical power switch to heater. 2. Shut off gas upstream of heater. ILOT AFETY ILLIVOLT ODELS 3. Remove front door. Heaters equipped with the standing pilot (Millivolt system) 4.
  • Page 18: Gas Valve Removal

    Service ALVE EMOVAL ILOT EMOVAL AND LEANING ILLIVOLT 1. Remove burner tray from heater as described in the Thermopile Burner Tray Removal section.. 2. Disconnect pilot tubing (if removing a Millivolt valve). 3. Disconnect wires to gas valve. Pilot 4. Unscrew gas valve from manifold. 5.
  • Page 19: Tube Cleaning Procedure

    Service Extension Pieces (2) Auger with Carbide Tip Wire Brush Figure 31. Tube Cleaning Tool. LEANING ROCEDURE EPLACEMENT ARTS Establish a regular inspection schedule, the frequency NOTE: When ordering parts, it is important that the depending on the local water conditions and the severity of heater model number, serial number, and type of service.
  • Page 20: Troubleshooting

    Troubleshooting TROUBLESHOOTING ECHANICAL These instructions are intended for use by qualified personnel who are specifically trained and experienced in the installa- tion of this type of heating equipment and related system components. Installation and service personnel may be required by some states to be licensed.
  • Page 21: Electrical

    Troubleshooting LECTRICAL TANDING ILOT ILLIVOLT The following information is presented for use by qualified service personnel only. 1. Filter must be on with adequate water flow through heater. 2. Gas valve must be in "ON" position. Thermostat set higher than pool water temperature. 3.
  • Page 22 Troubleshooting ERMINAL LOCK IRING Figure 34. Terminal Block Wiring. 1. Raw Output (700mV± 100) Pilot generator disconnected from valve (knob must be held down to keep pilot on). White – Negative Red + Positive 2. Pilot Load (500mV± 100) Pilot generator connected to valve-Power applied to pilot solenoid. TP(Thermopile-Robertshaw) PP(Power Pile-Honeywell) TH TP –...
  • Page 23: Electronic Control Logic Flowchart

    Troubleshooting LECTRONIC ONTROL OGIC LOWCHART START Turn knob to a desired temperature zone. Turn switch ON. •Check water flow. Pressure switch is set for 1.75 PSI. After (6) •Turn knob counterclockwise (setpoint may be lower seconds, does than actual temperature) the igniter •Check High Limit.
RAYPAK 130A OPERATION MANUAL Pdf Download (2024)

FAQs

Why is my Raypak pool heater not kicking on? ›

Check the Power: If your Raypak pool heater isn't working at all, the problem could be something as simple as a lack of power. Go make sure there aren't any tripped circuit breakers in the fuse box, then check that the unit's time clock is set to the “On” position.

How old is my Raypak pool heater serial number? ›

Remove the door(s), pull up and out. The rating plate will be either a gold or silver color with the Raypak logo. The serial number will have 10 digits. The date code is found in the first four digits of the serial number, for example, a unit made in April of 2001 will have the first four digits read as 0104.

What would cause pool heater to not ignite? ›

Tripped circuit breaker: The most common reason for a pool heater not turning on is a tripped circuit breaker or blown fuse. Check your breaker box and reset any tripped breakers or replace any blown fuses. ✓ Low water flow: If there isn't enough water flowing through the heater, it won't turn on as a safety measure.

Why is my pool heater not flowing? ›

If your heater is not getting a steady stream of water, it could be due to a clogged filter or dirty pump basket. Turn off your heater and pump before cleaning. Clean the filter, skimmer, and pump baskets. Remove all removable parts, take out debris, and rinse with a hose before reinstalling the piece.

What is the life expectancy of a Raypak pool heater? ›

The average life of a pool heater is between 15 and 25 years with regular usage and proper maintenance, but there are various factors that impact that projection.

How long is the Raypak warranty? ›

New Extended Pool and Spa Warranty

The brand you know and trust is bringing you more peace of mind with a 2-year extended warranty on residential pool and spa heating products. MasterTek, Raypak's online warranty claim system will streamline and improve efficiency for warranty claims. Mobility.

When did Rheem buy Raypak? ›

In 1985, the company acquired Raypak, a leading producer of copper tube boilers used for swimming pool heating and commercial hot water supply and hydronic heating.

Is it cheaper to leave a pool heater on all night or shut it off at night and restart it in the morning when the pool temperature drops 10 F? ›

Also, turn the temperature down or turn off the heater whenever the pool won't be used for several days. This will save energy and money. It's a myth that it takes more energy to heat a pool back up to a desired temperature than you save by lowering the temperature or turning off the heater.

Should I leave my pool heat pump on all the time? ›

While running your heat pump non-stop can ensure a consistent temperature, it's essential to balance the benefits against the potential increase in energy bills. That being said, it's more economical to maintain a regular heating schedule than to only power up when you're ready to dive in.

How do I get my pool heater to work? ›

Check the Filter

A dirty filter or pump basket can restrict the water flow so much that the heater simply can't work. Fortunately, this is an easy fix all you have to do is remove and clean the filter and make sure all the valves are open.

How to fix raypak pool heater? ›

If the unit doesn't run, check the water flow lamp

If your pool heater keeps turning off and on, check to see if the water flow light on the display is lit up. If your unit doesn't have this light, then walk over to your filter pump and check the pressure. A few areas to clean & check for blockage include: Your filter.

How to drain water from Raypak pool heater? ›

Open any drain plugs on the filter, pump, heater, anything that holds water. Opening the pressure relief valve on the filter will speed things up a bit. Draining the heater: Raypak heaters will have a drain plug on the front, inlet-outlet header.

Where are Raypak pool heaters made? ›

Raypak supplies equipment all over the world from its manufacturing facility headquartered in Oxnard, California, and its licensee in England.

Why is my pool heat pump not turning on? ›

Make sure your breaker has not tripped and that the disconnect switch of your heat pump (located adjacent to your unit, typically on a wall or a post) is turned on. Ensure that your heat pump is getting sufficient water flow.

Why is my gas pool heater not firing up? ›

Your heater may have inadequate water flow due to a dirty filter, closed valve, external bypass, reversed water connections, or pressure switch out of adjustment. It is also possible that your thermostat is out of calibration or needs to be replaced.

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